Quick Overview
- + Deeply penetrating, heavy-duty commercial grade
- + Simple and straightforward to apply
- + Cost Effective
- + Ideal for infrared asphalt patching
- + Ideal for Hot Box RAP reclaiming
- + Ideal for permanent pothole repair
- + Chemically reverses asphalt aging
- + Restores pavement to new rich dark color
Pavemade Asphalt Rejuvenator and Softener replenishes the much needed maltene and aromatic oils lost due to asphalt aging. Add this deeply penetrating rejuvenator and softer to your infrared heat patches and asphalt millings to restore asphalt to its dark black color and adhesive and flexible chemistry.
Our Asphalt Softener and Rejuvenator is an environmentally friendly asphalt millings rejuvenator. This is a commercial grade heavy duty penetrating rejuvenator designed for the patching, resurfacing and sealing of asphalt driveways, cart paths, bike paths, airport lots and parking lots of all sizes.
Specifications
The Pavemade Asphalt Rejuvenator and Softener is an asphalt rejuvenator designed for professionals and road maintenance crews who perform asphalt patching jobs using HMA or RAP asphalt.
Whether you're adding a bit more life back to re-using hot mix asphalt or reclaiming asphalt pavement, the best way to re-introduce oils back into the asphalt is by using an oil based deep penetrating softener that will breathe life back into the asphalt binder. Our millings rejuvenator is is ideal for asphalt hot box and infrared heater and does a fantastic job of replenishing and restoring the asphalt chemistry. Anyone who has ever been in the asphalt repair industry knows that quality asphalt rejuvenators are the key to reviving the recycled or reclaimed millings so it can be re-used like new.
With this purchase, you will receive single 5-gallon pail. For bulk savings, see the half pallet and full pallet offers.
Coverage
Apply Pavemade Rejuvenator and Softener between 1% to 3% per ton of asphalt, that is about 0.5-1.5 buckets (5 gallon each) for a ton of asphalt millings.
Determining the Appropriate Percentage We advise using 1% to 3% per ton of asphalt, but how do you decide whether to use 1%, 2%, or 3%? It essentially depends on the condition of the asphalt.
For instance, if you're working with newly reclaimed Hot Mix Asphalt (HMA), aka fresh millings, a minimal amount of rejuvenator is needed. In this case, a 1% rate is sufficient. Conversely, for completely reclaimed asphalt pavement (RAP), a higher rejuvenation rate of 3% is recommended. For a mix of new HMA and RAP millings, a median rate of 2% is ideal.
An example of calculations:
Start with 1 ton, which equals 2000 lbs. Multiply this by 1% (0.01), yielding 20 lbs.
2000 lbs x 0.01 = 20 lbs
Then, divide 20 lbs by the density of Pavemade Rejuvenator, which is 7 lbs per gallon, resulting in 2.8 gallons.
20 lbs ÷ 7 lbs/gallon = 2.8 gallons
Thus, for 2000 lbs of asphalt with a 1% mix, you’ll need approximately 2.8 gallons of Pavemade Rejuvenator.
Considering a 2.5% coverage rate for 2 tons of asphalt:
4000 lbs x 0.025 = 100 lbs
100 lbs ÷ 7 lbs/gallon = 14.28 gallons
This equates to nearly 3 buckets of Pavemade Rejuvenator for every 2 tons of asphalt, based on a 2.5% coverage rate.
Infrared Application
Infrared Application and Asphalt Millings Binder for Patching
When using infrared patching for asphalt that has lost its dark color, the application of a pavement rejuvenator like Pavemade Rejuvenator and Softener is essential. Follow these steps for effective rejuvenation and bonding:
1) Prepare Asphalt with Infrared Heating:
- Heat the asphalt surface to the desired temperature using an infrared heater.
- Use a gauge rake or similar tool to create loose millings by raking the asphalt surface.
2) Applying the Rejuvenator:
- Apply a light, even coating of the Pavemade Rejuvenator, or known as infrared patching rejuvenator, over the area. Allow it to soak in for 5-10 minutes. Remember, there's no need to dilute the product – it's ready to use.
- For patches, mix in additional fresh HMA or reclaimed RAP to level the area before applying the rejuvenator.
3) Compact the Asphalt:
- After applying the rejuvenator, mix up the asphalt millings in the patch area.
- Level and smooth out the patch area as much as possible.
- Compact the patched area using a plate compactor or roller compactor.
4) Cool Down:
- Allow the asphalt to cool before opening it to traffic.
Hot box Application
Hotbox Application and Asphalt Millings Binder for Paving
For Larger Projects use a Hot box heater:
1) Preparation:
- Spray a thin coat of rejuvenator onto the hot box walls before adding the asphalt millings.
- Fill the hot box up to about one-third capacity, then evenly saturate the mix with the rejuvenator. Continue this process until the hot box is full.
2) Rejuvenator Application:
- Typical coverage is about 1-3 gallons per ton, depending on the asphalt's age and porosity. Do not dilute the product.
- Let the hot box sit for 12-24 hours to ensure full saturation.
3) Application and Compaction:
- Apply the mix to the desired area and compact it efficiently.
4) Final Steps:
- Allow the asphalt to set and cool before opening it to traffic.
**Important Precaution:**
Avoid overdosing the asphalt with the rejuvenator, as this could result in excessive softening and impede proper hardening of the asphalt.
Asphalt Rejuvenation
Asphalt Rejuvenation
Asphalt millings rejuvenator is a specially formulated product designed to penetrate into, restore and revitalize aged gray asphalt millings (also known as recycled asphalt pavement, or RAP). When roads or parking lots are resurfaced or repaired, the old asphalt is milled, crushed, and recycled. These millings can be reused as a cost-effective alternative to new asphalt.
The rejuvenator serves as a bonding agent for asphalt millings, improving their adhesion and restoring their performance. That's why sometimes this asphalt rejuvenator is also called asphalt millings binder. Over time, asphalt pavement undergoes oxidization and loses its volatiles, leading to brittleness and reduced longevity. The rejuvenator helps reverse this process, restoring the asphalt's flexibility and strength.
By applying the rejuvenator to the asphalt millings, it penetrates the surface and replenishes the essential bitumen and other binding elements. This restores the adhesion of the millings and enhances their overall performance. The rejuvenator also gives the asphalt a rich, dark color, making it look like new again.
The use of asphalt millings rejuvenator is a cost-effective way to rejuvenate old asphalt millings, as it eliminates the need for costly replacement. It helps extend the lifespan of existing asphalt pavement, saving time, money, and resources in the long run.
Making the Most of Your Rejuvenated Asphalt Millings
To maximize the benefits of asphalt millings rejuvenator, it is important to take proper care and maintenance of your asphalt surfaces. Here are some tips to make the most of your rejuvenator:
Regular Maintenance: Regularly inspect your asphalt surfaces for cracks, potholes, and signs of wear. Promptly address any issues to prevent further damage.
Caring for Your Asphalt: Keep your asphalt surfaces clean and free of debris. Regularly sweep and remove any leaves, dirt, or other materials that can trap moisture and lead to deterioration.
Dark Color: The rejuvenator gives the asphalt millings a rich, dark color, enhancing the appearance of your pavement. Regularly apply the rejuvenator to maintain the dark color and protect the asphalt from oxidization.
Maltenes: Maltenes are the soluble components of asphalt that contribute to its flexibility and durability. The rejuvenator replenishes the maltenes, improving the overall performance and lifespan of the asphalt.
By following these tips and caring for your asphalt surfaces, you can ensure that your rejuvenated pavement remains in optimal condition for years to come.
Maintaining and Caring for Your Asphalt
Maintaining and caring for your asphalt surfaces is essential for their longevity and durability. Here are some key steps to keep in mind:
Regular Inspections: Regularly inspect your asphalt surfaces for cracks, potholes, and signs of wear. Promptly address any issues to prevent further damage.
Pothole Repair: Repair potholes as soon as they appear. Fill them with asphalt millings and apply the rejuvenator for strong adhesion and durability.
Sealing: Consider sealing your asphalt surfaces to protect them from moisture, UV rays, and other damaging elements. This can extend the lifespan of your pavement and enhance its appearance.
Regular Cleaning: Keep your asphalt surfaces clean and free of debris. Regularly sweep and remove any leaves, dirt, or other materials that can trap moisture and lead to deterioration.
By regularly maintaining and caring for your asphalt surfaces, you can ensure their longevity, durability, and visual appeal.
Expert Tips
Expert Tips for Bonding Asphalt Millings with a Rejuvenator
Bonding asphalt millings with a rejuvenator requires careful consideration of the tools and best practices. Here are some expert tips to ensure optimal results:
- Choose the right tools for the job, such as infrared heater or hot box, to effectively heat and mix the asphalt millings with the rejuvenator.
- Follow best practices, such as precise calculations of the rejuvenator needed based on the weight of the asphalt, to ensure proper bonding and adhesion.
- Use the rule of thumb to determine the coverage rate of the rejuvenator based on the condition of the asphalt millings.
By following these expert tips, you can achieve strong and durable bonding of asphalt millings with a rejuvenator.
Choosing the Right Tools
Choosing the right tools is crucial for bonding asphalt millings with a rejuvenator effectively. Here are a few tools that can help you achieve optimal results:
- Infrared Technology: Infrared heaters are an excellent tool for heating the asphalt surface before applying the rejuvenator. They provide even and controlled heating, ensuring that the asphalt reaches the desired temperature for maximum adhesion.
- Hot Boxes: Hot boxes are portable devices that heat and store asphalt mix. They are ideal for incorporating the rejuvenator into the asphalt millings, creating a homogenous mixture. Hot boxes ensure a consistent temperature and proper blending, resulting in a strong bond between the millings and the rejuvenator.
By using the right tools, such as infrared technology and hot boxes, you can enhance the bonding process and maximize the effectiveness of the asphalt millings rejuvenator.
Best Practices to Follow
Following best practices is essential for achieving optimal results when bonding asphalt millings with a rejuvenator. Here are some best practices to consider:
- Precise Calculations: Calculate the amount of rejuvenator needed based on the weight of the asphalt. This will ensure that you have the right amount of rejuvenator for proper bonding and adhesion.
- Rule of Thumb: Use the rule of thumb to determine the coverage rate of the rejuvenator. Consider the condition of the asphalt millings and adjust the coverage rate accordingly. This will help achieve the desired results without overusing or wasting the rejuvenator.
- Mix Thoroughly: Ensure that the rejuvenator is mixed thoroughly before application. This will help distribute the rejuvenator evenly and ensure consistent bonding across the entire surface.
By following these best practices, you can achieve optimal bonding and adhesion when using asphalt millings rejuvenator.
Cold Patch vs Asphalt Millings
Cold Pothole Patch vs Asphalt Millings
Cold mix is a type of asphalt mix that can be used without heating. It is an effective solution for small repairs and can be applied directly to potholes and other damaged areas. However, cold mix does not offer the same level of permanant bonding and adhesion as asphalt millings rejuvenator. Cold patching is considered a temperature patching solution, it usually lasts between 1 to 2 years depending on traffic.
Hot mix, or reclaiming asphalt millings, on the other hand, is a common choice for large-scale repairs and resurfacing projects. It is created by heating and mixing asphalt binder with aggregates. Hot mix offers excellent bonding and durability, but it requires specialized equipment such as an infrared heater or a asphalt hot box.
Shelf Life and Warranty
Shelf Life and Warranty
Shelf Life: Asphalt millings rejuvenator has an indefinite shelf life if stored properly. It is freeze/thaw stable and can be stored inside or outside for extended periods. However, it is recommended to use the product within 1-2 years of purchase for optimal results.
Warranty: We WILL warranty issues caused from shipping or packaging problems. Application specific warranties are resolved on a case by case basis.
FAQs
Frequently Asked Questions
What is asphalt millings rejuvenator?
Asphalt millings rejuvenator is a product that restores and revitalizes existing asphalt pavement by improving adhesion and acting as a bonding agent for asphalt millings.
How does asphalt millings rejuvenator improve the overall performance of asphalt surfaces?
Asphalt millings rejuvenator enhances the performance of asphalt surfaces by restoring their strength, flexibility, and durability. It fills in cracks, improves adhesion, and acts as a protective barrier against moisture and UV rays, ultimately extending the lifespan of the pavement.
How can I ensure the longevity of my rejuvenated pavement?
To ensure the longevity of your rejuvenated pavement, it is important to follow proper maintenance and care practices. Regularly inspect your asphalt surfaces for any signs of damage or wear,
How does asphalt millings rejuvenator improve adhesion?
The rejuvenator replenishes the essential binding elements in the asphalt millings, improving their adhesion and restoring their performance.
What temperature should the asphalt be heated to before applying the rejuvenator?
The asphalt should be heated to the desired temperature using an infrared heater or other heating methods, typically 375 F to 450 F. Make sure to keep asphalt mixture under 500 F as the asphalt binder will burn and oxidate rapidly at above that temprature.
What is the shelf life of asphalt millings rejuvenator?
Asphalt millings rejuvenator has an indefinite shelf life if stored properly. It is recommended to use the product within 1-2 years of purchase for optimal results.