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Asphalt Crack Filler

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Asphalt crack fillers are generally composed of a polymer-modified asphalt base, which gives them the flexibility and strength needed to adhere to the asphalt and withstand various weather conditions. There are two main types of asphalt crack fillers: hot rubberized crack filler and cold pour driveway crack filler.

Hot Rubberized Crack Filler: This type is a professional-grade solution that needs to be heated before application. It is designed to fill larger cracks and is known for its durability and resilience, particularly in high-traffic areas or regions with fluctuating temperatures. Hot rubberized crack fillers create a seamless bond with the existing asphalt, making them ideal for repairs that need to withstand heavy use and extreme weather conditions. Hot crack filler can last up to 10 years.

Cold Pour Driveway Crack Filler: Also known as liquid crack fillers, these are typically used for smaller, less severe cracks and are favored in DIY projects due to their ease of application. Cold pour crack fillers are usually asphalt emulsions that contain some elastic content to accommodate minor expansions and contractions of the asphalt. They are convenient because they can be applied directly from the container without the need for heating. Cold crack filler usually lasts about 1-2 years.

Crack Fill Product Comparisons


Crack Filler Key Features
Pavemade EasyMelt Hot Rubberized Crack Filler
  • 10+ years of shelf life
  • Rubberized for flexibility and extreme weathers
  • Suitable for driveway, parking lots, and larger-scale projects
Pavemade Rubberized Cold Crack Filler
  • 2-year shelf life when stored indoors
  • Polymer-based
  • Liquid Pourable, easy to apply
  • Ideal for hairline cracks and small racks in driveways
Other Rubberized Crack Fillers
  • 10-year shelf life
  • Rubberized for flexibility
  • Suitable for small to medium cracks
Other Liquid Crack Filler
  • Polymer-based
  • Pourable

How to Apply Asphalt Crack Filler?

Proper application is key to the effectiveness of asphalt crack fillers. For hot rubberized crack fillers, specialized equipment is required to heat and apply the product. Cold pour fillers, on the other hand, are more user-friendly and can be applied directly from their containers. Regular maintenance and timely application of compact crack filler can prevent minor issues from developing into major problems, saving significant repair costs in the long run.

Preparing the asphalt surface

Proper preparation of the asphalt surface is crucial for ensuring the effective application and adhesion of crack fillers. Here are the steps for preparing the asphalt surface before crack filling:

  • Clean the cracks: Remove any loose debris, vegetation, or dirt from the cracks using a wire brush or compressed air. This will ensure that the crack filler adheres properly to the asphalt surface.
  • Remove moisture: If the cracks are wet or damp, use a leaf blower or heat gun to dry them thoroughly. Moisture can interfere with the adhesion and curing of crack fillers.
  • Repair deeper cracks: If the cracks are deeper than 1/2 inch, consider using an asphalt patching material to fill them before applying the crack filler. This will provide a more stable base for the filler and ensure a stronger repair.

By properly preparing the asphalt surface, you can ensure that the crack fillers adhere effectively and provide a long-lasting repair.

Applying Cold Pour Crack Fillers

Cold pour crack fillers are a popular choice for small-scale asphalt repairs. They are convenient to use and do not require any specialized equipment. Here are the steps for applying cold pour crack fillers:

  • Clean the crack: Remove any debris or vegetation from the crack using a wire brush or compressed air. Ensure that the crack is clean and free of loose materials.
  • Prepare the crack filler: Shake the container of cold pour crack filler to ensure it is thoroughly mixed. If necessary, cut the tip of the container to create a narrow opening.
  • Fill the crack: Pour the crack filler directly into the crack, starting at one end and working your way to the other end. Fill the crack slightly above the surface to ensure proper coverage.
  • Spread the filler: Use a squeegee or caulk gun to spread the filler evenly over the crack. Ensure that the filler is flush with the surrounding surface and smooth out any excess.
  • Allow drying and curing: Let the crack filler dry and cure according to the manufacturer's instructions. This may take a few hours or overnight, depending on the product.

By following these steps, you can effectively apply cold pour crack fillers and ensure a professional-looking repair.

Applying Hot Pour Crack Fillers

Hot pour crack fillers are commonly used for larger-scale asphalt repairs and require specialized equipment for application. Here are the steps for applying hot pour crack fillers:

  • Clean the crack: Remove any debris or vegetation from the crack using a wire brush or compressed air. Ensure that the crack is clean and free of loose materials.
  • Heat the crack filler: Use an asphalt melter or asphalt crack filling machine to heat the hot pour crack filler to the recommended temperature. Follow the manufacturer's instructions for the specific product you are using.
  • Fill the crack: Pour the heated crack filler directly into the crack, starting at one end and working your way to the other end. Fill the crack slightly above the surface to ensure proper coverage.
  • Level the filler: Use a melter applicator or pour pot to level the filler and ensure that it is flush with the surrounding surface. Ensure that the filler is spread evenly and covers the entire crack.
  • Allow drying and curing: Let the crack filler cool and cure according to the manufacturer's instructions. This may take a few hours or overnight, depending on the product.

By following these steps and using the proper equipment, you can effectively apply hot pour crack fillers and achieve a professional-grade repair.

Applying asphalt crack fillers correctly is crucial for ensuring a durable and effective repair. The application techniques may vary depending on the type of crack filler you're using and the size of the cracks. Here are some general tips for applying asphalt crack fillers:

  • Preparation of the asphalt surface: Clean the cracks thoroughly and remove any debris or vegetation.
  • Applying cold pour crack fillers: Pour the filler directly into the crack and use a squeegee or caulk gun to spread it evenly.
  • Applying hot pour crack fillers: Heat the filler to the recommended temperature and pour it into the crack using a melter applicator or pour pot.
  • Applying liquid crack fillers: Pour the filler directly into the crack and use a trowel to spread it evenly.

By following these application techniques and using the proper tools, you can ensure a successful repair and prolong the life of your asphalt driveway or parking lot.

Safety Measures During Pavement Crack Repair

Safety should always be a top priority when performing asphalt crack filling. Here are some important safety measures to keep in mind:

  • Wear personal protective equipment (PPE), such as gloves, safety glasses, and a dust mask, to protect yourself from potential hazards.
  • Ensure proper ventilation when working with hot materials to prevent exposure to fumes and vapors.
  • Follow the manufacturer's instructions and guidelines for the specific crack filler product you are using.
  • Keep children and pets away from the work area to prevent accidents or exposure to hot materials.
  • Use caution when working with heated crack fillers to avoid burns or injuries.
  • Dispose of any leftover materials and containers according to local regulations and environmental guidelines.
  • If you are using machinery or equipment, ensure that it is in good working condition and follow all safety protocols and guidelines.

By following these safety measures, you can protect yourself and others while performing asphalt crack filling.

Benefits of Asphalt Crack Filling

Asphalt crack filling offers several benefits for property owners and managers, including:

  • Preventing water damage: Crack filling prevents water from seeping into cracks and causing further damage to the asphalt, including potholes and base erosion.
  • Extending pavement life: Regular maintenance, including crack filling, can significantly extend the lifespan of your asphalt surface, saving you money on costly repairs or replacements.
  • Enhancing appearance: Crack filling improves the aesthetics of your property by creating a smooth, uniform surface and reducing the visibility of cracks.
  • Reducing liability: Properly maintained asphalt surfaces with filled cracks reduce the risk of accidents and injuries, reducing potential liability for property owners.
  • Cutting repair costs: Timely crack filling is a cost-effective preventive measure that can help avoid more extensive and expensive repairs in the future.

Maintaining Your Asphalt Surface

Crack filling is just one part of asphalt maintenance. To ensure the longevity and performance of your asphalt surface, consider these additional maintenance steps:

  • Sealcoating: Apply a sealcoat to protect your asphalt from UV rays, oil and gas spills, and water infiltration. Sealcoating should be done every 2-3 years, depending on the level of wear and tear.
  • Pothole repair: Address potholes promptly to prevent further damage and ensure safety for pedestrians and vehicles.
  • Regular cleaning: Keep your asphalt surface clean by sweeping away debris and promptly removing oil or chemical spills to prevent staining and deterioration.
  • Professional inspections: Schedule regular inspections by asphalt professionals to identify and address any maintenance or repair needs.

By implementing a comprehensive maintenance plan that includes crack filling, you can keep your asphalt surface in excellent condition for years to come.

What is asphalt crack filler and how does it work?

Asphalt crack filler is a product used to repair cracks in asphalt surfaces such as driveways, parking lots, and roads. It works by filling the crack with a flexible material that adheres to the asphalt and prevents water from seeping in, which can cause further damage to the pavement. It is also known as asphalt crack sealer or crack sealant for machine routed (cut) cracks, which is a technique for highway maintenance.

Asphalt crack filler is a specialized flexible modified asphalt product used extensively in the maintenance and repair of asphalt surfaces, including driveways, roads, and parking lots. This material is essentially a glue-like substance that plays a crucial role in mending and sealing cracks in asphalt pavements. Its primary function is to prevent water, debris, and other harmful elements from penetrating the asphalt surface, which can lead to further deterioration, potholes, and extensive damage. One of the top asphalt crack fillers on the market is the polymer modified flexible blacktop crack filler, which effectively seals out water damage and erosion on cracked asphalt. This essential product is a must-have for any driveway repair project.

Why do I need to fill pavement cracks?

What is asphalt crack filler and how does it work?

Asphalt crack filler is a product used to repair cracks in asphalt surfaces, such as driveways and parking lots. It works by filling the crack with a flexible material that adheres to the asphalt, preventing water from seeping in and causing further damage.

The primary reason for using asphalt crack filler is to prevent water infiltration, which is one of the most significant causes of asphalt deterioration. When water seeps into cracks and freezes, it expands, making the cracks larger and leading to more severe issues like potholes and base erosion. By effectively sealing these unsightly cracks with the appropriate crack filler, you can significantly extend the life of your asphalt surface and maintain its appearance and integrity. Asphalt maintenance, including crack filling, is essential for long-term pavement protection. SealMaster offers a variety of crack filling solutions for any size project.

Benefits of Using a Rubberized Crack Filler

Using rubberized, or polymer-modified asphalt crack fillers has several advantages. These fillers provide enhanced flexibility, allowing the filled crack to expand and contract with the temperature changes without cracking or losing adhesion. This flexibility is crucial for long-term durability, especially in climates with wide temperature swings. Additionally, polymer modification increases the overall strength of the crack filler, making it more resistant to traffic wear and tear.

Choosing the Best Asphalt Crack Filler for Your Project

When choosing an asphalt crack filler, there are several factors to consider. These factors will help you select the right product for your specific needs and ensure a successful repair. Here are some key factors to consider:

  • Quality: Choose a crack filler that is made with high-quality materials and has a proven track record of durability and performance.
  • Aggregate compatibility: Consider the type of aggregate used in your asphalt surface and ensure that the crack filler is compatible with it for optimal adhesion.
  • Specification requirements: Check if there are any specific requirements or specifications for the crack filler, such as temperature range, curing time, or application method.

By considering these factors and conducting thorough research, you can choose the best asphalt crack filler for your project and ensure a long-lasting repair.

In addition, selecting the right type of crack filler depends on several factors, including the size and severity of the cracks, the climate in your area, and the level of traffic over the asphalt surface. For smaller cracks and lower traffic areas, a cold pour crack filler may be sufficient. However, for larger cracks, heavy traffic, or areas with extreme temperature variations, hot rubberized crack filler, also known as Hot Pour Rubberized Crack Fill, is often the preferred choice for its superior durability and longevity in midsize to large commercial parking lots and driveways that need to be flex with temperature changes.

Asphalt crack filler is a crucial product for the maintenance and repair of asphalt surfaces, including driveways, parking lots, and roads. It prevents water infiltration, extends the life of the pavement, and enhances safety and aesthetics. By choosing the right type of crack filler and following proper application techniques and safety measures, property owners and managers can ensure the durability and longevity of their asphalt surfaces.

For high-quality asphalt crack filler products and equipment, visit Pavemade to explore a wide range of options to meet your specific needs.

If you have any questions or need further assistance with your asphalt crack filling project, please don't hesitate to contact us. Our team of experts is here to help you achieve a successful and long-lasting asphalt repair.

    Frequently Asked Questions

    Can I fill driveway cracks in the winter?

    Yes, you can fill cracks in colder weather, but it is best done when the pavement temperature is at least 40°F. For cold weather crack filling, using a heat lance or a weed torch to warm the pavement and ensure the cracks are dry is effective. This not only facilitates better adhesion of the filler but also removes any moisture that could freeze and expand, worsening the cracks.

    What temperature should I apply hot pour crack filler at?

    Hot pour crack fillers should be applied at temperatures ranging from 380°F to 400°F (193°C to 204°C). It is important to monitor the temperature closely, as excessively high temperatures can degrade the asphalt in the crack filler. Keeping the crack fill machine's temperature below 500°F is crucial to maintain the integrity of the filler.

    Does hot crack filler expire?

    Unlike cold crack fillers, which are water-based and have a shorter shelf life, hot crack fillers typically do not expire. Most hot asphalt crack fillers can be stored for up to 10 years or more. However, it is essential to store them properly, away from direct sunlight and extreme temperatures, as UV rays and heat can degrade the filler's quality over time.

    Can you sealcoat over the filled cracks?

    Absolutely, and it is highly recommended to do so. Sealcoating over filled cracks with either hot rubber asphalt crack filler or cold pour crack filler provides an additional layer of protection. It not only seals the cracks but also protects the asphalt surface from water penetration, UV rays, and other elements. The choice between spray or squeegee methods for sealcoating depends on the specific conditions and requirements of your project.

    How soon can you seal coat after crack filling?

    For cold pour crack filler, it's important to allow the sealant to dry completely before applying a sealcoat. This usually takes between 24 to 48 hours. For hot pour crack filler, the waiting time is significantly less, often only 20-40 minutes, as there is no water in the formula. Always ensure the hot crack filler has cooled down to ambient temperature before sealcoating.

    When melting the hot pour crack filler, does the plastic wrapper go inside the melter kettle?

    Yes, the plastic wrapper of hot pour crack filler is designed to melt along with the filler in the kettle. This design simplifies the process and ensures that no residue is left behind.

    Does hot pour crack filler work with latex paint?

    Using hot pour crack filler with latex paint requires caution. The rubber asphalt will bond to the paint, but there is a risk that the paint may peel off the pavement over time due to differing expansion and contraction rates.

    How many linear feet does a block of crack filler cover?

    One pound of hot crack filler typically covers about 7-8 linear feet of medium-width cracks. A standard block of crack filler can cover approximately 150 linear feet of medium cracks or 200 linear feet of small cracks. For larger and deeper cracks, filling the crack partially with silica sand before applying the crack filler is advised for better support and efficient use of the filler.

    What are the best practices for applying crack filler?

    Best practices for applying crack filler include thoroughly cleaning the crack from debris and vegetation, using the appropriate equipment for heating and applying hot crack filler, and ensuring the crack is dry before application. For cold crack fillers, stirring the product well and applying it carefully to ensure it penetrates the entire depth of the crack is key.

    Can I apply crack filler on wet surfaces?

    Applying crack filler on wet or damp surfaces is not recommended as it can lead to poor adhesion and ineffective sealing. It's crucial to ensure that the crack and surrounding area are completely dry before applying any crack filler.